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YG-1 - i-Xmill - Сферические и радиусные фрезы со сменными пластинами - 2011 EN

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INDEX / CASE STUDY                                                                                                                          INDEX / CASE STUDY

                                                                                                                                            Carbon Steels            Alloy Steels              Tool Steels     Cast lron      Hardened  Stainless  Aluminum
                                                                                                                                                                                                               ~HRc35           Steels   Steels      ~HRc8
         ITEM  MODEL                                                    DESCRIPTION                              PAGE                                                                                                          HRc50~   ~HRc28
                                                                                                                                                                                                                o                                   o
XB1 A / XBAA                                                                                                                                ~HRc35           HRc35~  ~HRc35  HRc35~            ~HRc35  HRc35~   o              o         o
XB2C / XBBC
                                         i-Xmill BALL INSERT for GENERAL PURPOSE                                 4                          oo                       oo                        oo
  ZBT / ZBS
       ZBC                               i-Xmill BALL INSERT for HARDNESS STEEL                                  4                          Oo                       oo                        oo

XR1 A / XRAA                             i-Xmill BALL HOLDERS - STEEL                                            5~6
XR2A / XRBA
                                         i-Xmill BALL HOLDERS - CARBIDE                                          7
  ZRT / ZRS
                                         i-Xmill CORNER RADIUS INSERTS for GENERAL PURPOSE 8~10                                             ooooooo                                                                                     oo

                                         i-Xmill CORNER RADIUS INSERTS for HARDNESS STEEL 8~10                                              Ooo ooooo

                                         i-Xmill CORNER RADIUS HOLDERS - STEEL                                   11~12

                                         CUTTING CONDITIONS                                                      13~14                                                                                                                   : Excellent,  : Good

CASE STUDY (BALL)                                                                                                                           CASE STUDY (CORNER RADIUS)

                                         YG-1                           (Total Milling Length 620ft)                                                                                                   YG-1                   (Total Milling Length 1470 ft)

                                                                                                                                             0.010

                                         Competitor A (Total Milling Length 620ft)                                                          0.008

                                                                                                                                                                                                       Competitor A (Total Milling Length 1470 ft)

                                                                                                                                            0.006

                                         Competitor B (Total Milling Length 620ft)                                                          0.004

                                                                                                                                                                                                       Competitor B (Total Milling Length 1470 ft)

                                                                                                                                            0.002

CUTTING CONDITION                        Cutting Speed : 263 SFM        Milling Depth : Axial : 0.03 inch                                                  0                                     1470                         Milling Depth : Axial : 0.118 inch
                                         R.P.M : 1600 rev./min.                              Radial : 0.06 inch                                               0 490 980                                                                            Radial : 0.008 inch
Tools : i -Xmill Ball End Mill(XB1A040)  Feed : 15.4 inch/min.                                                                                                                                 Cutting Speed : 920 SFM
Size : 5/8(inch)                        Feed per rev. : 0.01 IPR       Coolant : Oil Mist                                                  CUTTING CONDITION                                  R.P.M : 5570 rev./min.         Coolant : Oil Mist
Work Material : JIS : SKD61(HRc50)                                                                                                                                                             Feed : 87.8 inch/min.
                                         Milling Method : Side Cutting  Machine : Machining Center                                          Tools : i-Xmill Corner Radius (XRAA160 20)         Feed per rev. : 0.018 IPR      Overhang : 2.8 inch
                     AISI : H13(HB480)                                                                                                      Size : 16 x R2.0 (Metric)                         Milling Method : Side Cutting
                                                                                                                                            Work Material : KS : KP4M (Mold steel HRc35)                                      Machine : Machining Center

                                                                                                                                                                DIN : 40CrMnNiMo8-6-4(1.2738)
                                                                                                                                                                AISI : P20+Ni

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